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Rotator with side shift

CASE – FOUNDRY

Rotator with side shift

A rotating positioner with side shift has been delivered to a foundry requiring an efficient way to remove slag materials that rise to the surface in pouring ladles.

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Precise control and smooth performance

To achieve efficient removal of slag from the molten materials, the ladle must be tilted with precise control and minimal risk of spillage. 

The product is the result of a close collaboration between Hagaberg, the truck manufacturer and end customer. Extensive joint design and testing led to the development of a custom-built rotator that handles its load smoothly and steadily without any jerky movements.

5500 Kg / LC 600 mm

5500 Kg / LC 600 mm

65° Rotation stop in each direction

65° Rotation stop in each direction

+/- 100 mm Side shift

+/- 100 mm Side shift

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THE CHALLENGE

Compact design & offset center of gravity

One of the main challenges was that the center of gravity in the tilted ladle was significantly offset from the rotation center. Additionally, limited maneuvering space required the use of a compact truck model – 5 ton / LC 600 mm. The integrated side shift positioner therefore had to be designed to minimize both weight and size, without compromising load capacity or stability, and to make full use of the truck’s performance even in limited spaces.

The result is a custom-made rotator that handles its load elegantly while maintaining stability and smooth, consistent movements.

Precise rotation control

The ladle must be tilted with great precision while eliminating the risk of over-rotation or spillage. The rotator was therefore designed with a 65° rotation stop in each direction, providing optimal tilting for the application and ensuring safe, controlled movement.

Long service life in harsh environment

The positioner is exposed to extreme heat and potential contact with molten metal. The construction includes splash and heat protection to shield sensitive components. Thanks to the robust materials and protective design, the positioner offers a long service life and reliable operation over time.

RESULT

Repeat orders of the solution

The unit combines stability, precision, and safety in a compact design. The end customer is very satisfied and, after several months of use, has ordered additional trucks equipped with the same type of side shifting rotator.

Download the case as pdf.
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About Hagaberg

Hagaberg provides solutions that help companies work more safely
and efficiently with material handling. We are driven by the design and manufacture of fork positioners and system solutions tailored to

 

both the forklift and the user’s specific application. Our shared focus is always to deliver the market’s best products and customer service.

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